In the manufacturing world, downtime is one of the biggest hurdles to efficiency and profitability. For one of our clients, unplanned machine downtime was creating significant production losses and escalating maintenance costs.

They partnered with ARD Solutions to address these challenges, implementing our IoT-Based Machine Monitoring System, and the results were transformative.

The Challenge

The client managed a large-scale production facility with over 100 machines operating simultaneously. However, they faced persistent issues:

• Unplanned Downtime: Machines would stop working unexpectedly, disrupting production schedules.
• Lack of Real-Time Insights: They relied on manual monitoring methods that couldn’t provide live updates or predict potential failures.
• Inefficient Maintenance Schedules: Repairs and maintenance were reactive rather than proactive, increasing costs and time lost.

The Solution

ARD Solutions introduced the ATAMAI Andon Platform, a smart, IoT-based machine monitoring system equipped with:

• Real-Time Monitoring: Live updates on machine performance, including uptime, downtime, and operational efficiency.
• Predictive Maintenance Alerts: Advanced analytics identified potential failures before they occurred, enabling proactive interventions.
• Customizable Dashboards: Tailored dashboards provided the client with instant visibility into critical machine data, ensuring informed decision-making.

The Results

The implementation of ARD Solutions’ machine monitoring system led to:

• 25% Reduction in Machine Downtime: Predictive maintenance and real-time alerts minimized disruptions, keeping machines running longer.
• 15% Increase in Overall Efficiency: Real-time data allowed the client to optimize production schedules and address inefficiencies proactively.
• Cost Savings on Repairs: By detecting issues early, the client avoided expensive emergency repairs, reducing maintenance costs significantly.